Product Introduction
1600200-ED01 High-Strength Long-life Reliable Clutch Disc for Great Wall Motor
The 1600200-ED01 Clutch Disc is engineered for reliable power transmission with industry-leading performance. Crafted from high-strength friction materials, it delivers stable torque transfer (up to 380N·m) and exceptional wear resistance, ensuring 80,000+ km of service life.
Designed with precision heat treatment and strict dimensional control (tolerance ±0.02mm), it guarantees perfect fit and smooth engagement. Compliant with ISO/TS 16949 standards, this clutch disc offers consistent performance under extreme conditions, making it a trusted choice for professional applications.
Product Advantage
1. High-Strength Friction Material for Longevity
Adopting imported ceramic-based friction linings, the clutch disc ensures exceptional wear resistance and stable friction coefficient (0.38-0.42). It maintains reliable performance even under high-temperature (up to 350℃) and high-load conditions, with a service life of over 80,000 km—30% longer than industry averages. This durability significantly reduces replacement frequency and maintenance costs for users.
2. Precision Engineering for Perfect Fit & Smooth Operation
Manufactured with CNC machining technology and strict dimensional control (tolerance ±0.02mm), the product achieves precise matching with the transmission system. The integrated riveting structure enhances structural stability, minimizing vibration during engagement and disengagement. It ensures smooth power transmission, reducing shifting shock and improving driving comfort.
3. Excellent Torque Transmission Capacity
Optimized structural design enables the clutch disc to deliver a maximum torque capacity of 380N·m, meeting the demands of high-performance power output. The high-strength steel core effectively resists deformation under heavy loads, ensuring consistent torque transfer without slippage. It provides reliable power support for various complex working conditions.
4. Compliance with International Quality Standards
The product fully complies with ISO/TS 16949 and OEM quality requirements, passing 100% dynamic balance testing and fatigue life testing (500,000+ cycles). Each unit undergoes strict quality inspection before delivery, with a qualification rate of 99.8%. This guarantees superior product stability and reliability, winning trust from global customers.
5. Advanced Heat Dissipation Design
Equipped with multiple heat dissipation grooves on the friction surface and a ventilation structure on the steel core, the clutch disc efficiently dissipates heat generated during operation. This design reduces thermal degradation of materials, extending service life by 25% and ensuring stable performance in continuous working scenarios.
Technical Parameters
| Parameter Name | Details |
| Part Number | 1600200-ED01 |
| Product Type | Clutch Disc |
| Outer Diameter | 240mm (tolerance ±0.5mm) |
| Inner Diameter | 140mm (tolerance ±0.3mm) |
| Total Thickness | 18mm (tolerance ±0.2mm) |
| Friction Material | Ceramic-based composite |
| Friction Coefficient | 0.38-0.42 (stable at -40℃ to 350℃) |
| Maximum Torque Capacity | 380N·m |
| Service Life | ≥80,000 km |
| Rivet Quantity | 6 (high-strength steel rivets) |
| Dynamic Balance Accuracy | ≤5g·cm |
| Fatigue Life | ≥500,000 cycles |
| Quality Certification | ISO/TS 16949, RoHS |
| Operating Temperature Range | -40℃ to 350℃ |
| Net Weight | 3.2kg (tolerance ±0.1kg) |
Product Uses
Here are specific application scenarios of Clutch disc:
1. Daily Urban Commuting
Ideal for frequent start-stop urban driving, the clutch disc’s stable friction coefficient (0.38-0.42) ensures smooth engagement. It resists wear from repeated shifting, maintaining reliable performance even with 50+ daily starts, perfectly matching the demands of city commuting.
2. Long-Distance Highway Travel
Engineered with advanced heat dissipation, it handles continuous high-speed operation (60-120km/h) without thermal degradation. The 380N·m torque capacity supports consistent power transmission, making it reliable for long-distance trips over 500km.
3. Extreme Temperature Environments
Operates seamlessly in -40℃ to 350℃ conditions, from cold plateaus to hot deserts. The friction material’s stable performance and heat-resistant structure ensure no loss of functionality, adapting to diverse climate conditions worldwide.
4. Professional Commercial Operations
Perfect for commercial vehicles with high usage intensity (10,000+ km monthly). Its ≥80,000km service life and 99.8% qualification rate reduce downtime and maintenance costs, supporting efficient commercial operations.
Product Operate Guide
Prioritize professional installation per ISO/TS 16949 standards to ensure precise alignment. Avoid abrupt acceleration or aggressive shifting within the first 500km break-in period. Operate within -40℃ to 350℃ and avoid prolonged half-engagement to prevent overheating. Regularly inspect after 40,000km for wear; replace when friction lining thickness is below 3mm for optimal performance.
