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F3508100
HongPro
F3508100
Engineered for critical safety, our brake cable's core is constructed from multi-strand, high-carbon galvanized steel. It undergoes rigorous stress testing, consistently achieving a tensile strength of over 2,200 lbs (1,000 kg), far exceeding standard industry requirements. This ensures the cable will not snap under extreme pressure, providing a reliable and immediate braking response every time. The robust construction guarantees a long service life, reducing the need for frequent replacements and enhancing overall driving safety.
Built to withstand harsh operating environments, the cable is encased in a proprietary polymer-coated steel coil. This advanced casing provides an exceptional barrier against moisture, road salts, oils, and UV exposure. Our accelerated aging tests confirm over 500 hours of salt spray resistance without failure. Additionally, the abrasion-resistant layer minimizes internal friction for a smooth lever feel and prevents external wear that can lead to premature cable failure.
We leverage over 15 years of OEM manufacturing expertise to produce brake cables with precision-machined end fittings. Utilizing CNC machinery, each ferrule and thread is crafted to exact micron-level tolerances. This guarantees a perfect, hassle-free fit with standard braking system components, eliminating installation issues and ensuring optimal force transmission from the lever to the brake mechanism right out of the box.
Your safety is our standard. Every production batch of our brake cables is subjected to a comprehensive quality control protocol, including pull-force tests, cycle fatigue tests, and dimensional checks. Our manufacturing process is certified under the ISO 9001:2015 Quality Management System, and our products comply with key SAE International standards. This commitment to quality ensures that 99.6% of our units pass all performance validations, delivering peace of mind you can trust.
| Parameter | Specification & Data | Testing Standard / Note |
| Core Material | Multi-strand, High-Tensile Galvanized Steel Wire | Superior anti-rust properties and flexibility |
| Outer Casing | High-Density Polymer Coated Steel Coil | Excellent abrasion and corrosion resistance |
| Inner Cable Diameter | 1.5 mm ± 0.02 mm | Precision drawn for consistent performance |
| Outer Casing Diameter | 4.5 mm ± 0.05 mm | Optimized for clearance and durability |
| Minimum Tensile Strength | ≥ 2,200 lbs (1,000 kg) | Exceeds standard OEM requirements |
| Temperature Resistance | -40°C to +120°C | Maintains performance in extreme climates |
| Salt Spray Test | > 500 hours without red rust | ASTM B117 standard |
| Cycle Fatigue Test | 50,000+ cycles without failure | Simulates long-term usage |
| End Fitting Tolerance | ± 0.1 mm | CNC machined for a perfect fit |
| Quality Certification | ISO 9001:2015, SAE J1403 Compliant | Assures consistent manufacturing quality |
Here are specific application scenarios of Brake Cable:
This brake cable is engineered for the high-frequency, stop-and-start nature of city driving. It ensures consistent, responsive braking performance during daily commutes, whether in dense traffic or on open urban roads. The corrosion-resistant coating protects against road spray and de-icing salts, while the robust construction withstands thousands of engagement cycles. It's the reliable choice for drivers who depend on their vehicle for safe, predictable daily transportation.
Specifically built to perform under duress, this cable operates flawlessly in extreme temperatures, from -40°C to 120°C. Its sealed design prevents moisture, dust, and grime ingress, a common cause of failure in rainy, snowy, or coastal regions. With a salt spray resistance rating exceeding 500 hours, it offers unparalleled durability where standard cables corrode and fail, ensuring safety in the most demanding climates.
Ideal for vehicles subjected to intensive use, such as those in delivery fleets or taxi services, where reliability and low maintenance are critical. The cable's high-tensile core (2,200+ lbs) and exceptional cycle fatigue life (50,000+ cycles) prevent unexpected downtime. This translates to a longer service interval and reduced total cost of ownership for fleet managers who prioritize operational efficiency and safety.
Proactive replacement of brake cables is essential for vehicle safety. This OEM-quality cable is the perfect preventive maintenance part to restore original braking performance and avoid dangerous failure. Installing this reliable component during routine service ensures optimal response and peace of mind, making it a trusted choice for workshops and DIY enthusiasts focused on preventative care.
Product Operate Guide
To ensure optimal performance and safety, proper installation is crucial. First, always verify part compatibility using your vehicle's specifications. During installation, route the cable smoothly, avoiding sharp bends or contact with hot/moving parts. Lubricate the inner cable with a high-temperature grease before securing the ends. Adjust the tension according to the manufacturer's specifications, typically allowing for 10-15mm of free play at the lever. Finally, test the brakes thoroughly before driving to confirm firm, responsive engagement. For complex systems, consulting a professional mechanic is recommended.